Customization: | Available |
---|---|
Usage: | Industrial |
Name: | Xkp350/400/450/560 Tire Recycling Machine |
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1.Process flow:
Waste tire-tire circle cutter -tire strip cutter-tire slice cutter-XKP 350/400/450/560/560L--magnetic separator-fiber separator--finished products (rubber powder).
2. This production line including the below:
Name of equipment |
Quantity |
Instruction |
|
Host equipment |
Rubber crusher |
1 |
Model No.: XKP350/XKP400/XKP450/XKP560/XKP560L |
Auxiliary machine |
Tire Circle cutter |
1 |
To cut open the joint of the tire's side and top |
Tire Strip cutter |
1 |
Reserve the wire hoop, cut the ties without sidewalls into strips |
|
Tire Slicing cutter |
1 |
Cut the strips into chunks about 3.5 cubic centimeter |
|
Main vibrating screen |
1 |
Separate the rubber powder for the first time (5-10 mesh) |
|
Conveyor/feeder |
1 |
To transfer the rubber powder that couldn't meet the mesh count's requirement back to host machine to crush again |
|
Fiber separator |
1 |
Separate the finished product of rubber powder (10-40 mesh) |
|
Magnetic separator |
2 |
Extract and separate mental wire from the rubber powder |
|
Remark |
The above equipments constitute the complete set of scrap tire rubber powder machine. |
||
Steel wire separator |
1 |
Special for extract wires in the tire's circle |
(1) Tire circle cutter
The circle cutting machine is an alone accessory machine, it puts the tire which is greater than 650 type (both nylon and steel wire) flat on the machine, locking tire inside opening through up and down locking system, then putting alloy tools to target to the place of disintegration of tire to cut off the mouth and nation of tire, finished in 3 minutes. The power is 4kw; revolting speech is 40r/min, Shape dimension:1.8m*1.3m*1.6m.
QQJ-40 Tire Circle Cutter | |
Name | Technical parameter |
Motor power | 4 KW+0.75KW |
Capacity | 40pcs/h |
Work range | 650-1250 mm |
L*W*H | 1.8m*1.3m*1.6m |
Weight | 650 kg |
Function:This machine is used to cut off the tire circle. |
(2) Tire Strip cutter
Tire strip cutting machine make use of two round special cutting tools to combination running cutting. It can cut the tire of circle cutting into 3-8mm wide strip, to use for dicer cutting. The material of this machine's knife disk is special alloy structural steel (scientific name: Nine-chrome-silicon), diameter of knife disk isΦ390mm, hardness is 58-62GrS, more durable. With the hand grinding wheel cast when not sharp, power is 4kw, revolting speech is 45r/min, shape dimension: 1.3m*0.8m*1.65m.
QTJ-390 Tire Strip Cutter | |
Motor power | 5.5 KW |
Capacity | About 1000kg/h |
Motor speed | 45r/min |
L*W*H | 1.3m*0.8m*1.65m |
Weight | 850 kg |
Specification of cutting strip | 3-8cm wide strip |
Function: This machine is used to cut the tires into rubber strips. |
(3) Tire Slice cutter
Tire slice cutting machine: the machine is prepared for the crush of host machine, it makes the cutting strip-type waste rubber cut into about 3*8cm small pieces, which can enter into host machine easily, high output and won't damage roller.
QKJ-358 Tire Slice Cutter | ||
Model | Common tire slice cutter | Updated tire slice cutter |
Motor power | 5.5 KW | 18.5KW |
Capacity | 800kg/h | 1300 kg/h |
Specification of cutting slice | 3*5*8cm | 3*5*8cm |
L*W*H | 1.0*0.8*1.4m | 1.3*1.1*1.5m |
Weight | 800 kg | 1200kg |
Function: This machine is used to cut rubber strips into rubber blocks. |
SWS-100 Steel wire separator | |
Motor power | 11 KW |
Capacity | 100pcs/h |
L*W*H | 1.2*1.4*1.4m |
Weight | 1300 kg |
Function:Used to separate the steel wire of tire circle. |
Model No. | XKP-350 | XKP-400 | XKP-450 | XKP-560 | XKP-560L |
Diameter of front roll | 300 mm (groove) | 400 mm (groove) | 450 mm (groove) | 560 mm (groove) | 560 mm (groove) |
Diameter of back roll | 300 mm (groove) | 400 mm (groove) | 450 mm (groove) | 510 mm (groove) | 560 mm (groove) |
Drum working length | 500mm | 600mm | 760mm | 800mm | 1000mm |
Front roll liner speed | 26.2m/min | 34.5 m/min | 38.0 m/min | 40.6m/min | 44m/min |
Roll ratio | 1:2.5 | 1:2.5 | 1:2.5 | 1:2.5 | 1:2.5 |
Max roller spacing | 10mm | 10 mm | 10 mm | 10 mm | 10mm |
Motor power | 30KW/37KW | 45KW/55KW | 75KW /90KW | 90KW/110KW | 132KW/160KW |
Weight | 6T | 8.5 T | 11T | 17.5T | 21T |
L*W*H | 3.5*1.6*1.5m | 4.3*1.8*1.6m | 4.6*2.0*1.65m | 5.3*2.0*1.7m | 5.6*2.0*1.7m |
Tips: Both rollers are grooved which can improve the output. Roller material is Alloy 5Cr6MnMo. There are 8 pieces bearing inside the machine , all rolling bearing. |